Table of Contents

Tensile Stresses in a boiler tube

These formulas are for a tube or cylinder where wall thickness is more than 1/20 of diameter. For a thick wall tube, scroll to the bottom of this page.

Stress in Axial Direction

Axial direction is one that goes along the tube longitudinally.

The stress in axial direction at a point in the tube or cylinder wall can be expressed as:

σa = (pi ri2 - po ro2 )/(ro2 - ri2)

where

σa = stress in axial direction (MPa, psi)
pi = internal pressure in the tube or cylinder (MPa, psi)
po = external pressure in the tube or cylinder (MPa, psi)
ri = internal radius of tube or cylinder (mm, in)
ro = external radius of tube or cylinder (mm, in)

Stress in Circumferential Direction - Hoop Stress

The stress in circumferential direction - hoop stress - at a point in the tube or cylinder wall can be expressed as:

σc = [(pi ri2 - po ro2) / (ro2 - ri2)] - [ri2 ro2 (po - pi) / (r2 (ro2 - ri2))]

where

σc = stress in circumferential direction (MPa, psi)
r = radius to point in tube or cylinder wall (mm, in) (ri < r < ro)

maximum stress when r = ri (inside pipe or cylinder)

Stress in Radial Direction

Radial direction is one going through the wall thickness, such as from outside surface to the inside surface.

The stress in radial direction at a point in the tube or cylinder wall can be expressed as:

σr = [(pi ri2 - po ro2) / (ro2 - ri2)] + [ri2 ro2 (po - pi) / (r2 (ro2 - ri2))]

maximum stress when r = ro (outside pipe or cylinder)

Resultant Stress

Combined stress in a single point in the cylinder wall cannot be described by a single vector using vector addition. Instead stress tensors (matrixes) describing the linear connection between two physical vectors quantities can be used.

Reference: Link

Hoop Stresses in a thin walled tube or Cylinder

When a thin-walled tube or cylinder is subjected to internal pressure a hoop and longitudinal stress are produced in the wall.

For the thin walled equations below the wall thickness is less than 1/20 of tube or cylinder diameter.

The hoop stress is acting circumferential and perpendicular to the axis and the radius of the cylinder wall. The hoop stress can be calculated as

σh = p d / (2 t)

where

σh = hoop stress (MPa, psi)
p = internal pressure in the tube or cylinder (MPa, psi)
d = internal diameter of tube or cylinder (mm, in)
t = tube or cylinder wall thickness (mm, in)